Custom Modular Systems

The Benefits of Custom Penthouse Air Handlers

In today’s rapidly evolving world, the demand for efficient HVAC systems is at an all-time high. One solution gaining popularity is a custom penthouse air handler. In this blog, we’ll explore the many benefits these systems offer.

Reduced Installation Time and Costs

Prefabrication of custom units results in significant time and cost savings during installation. The units are easier to install compared to traditional air handlers, reducing labor costs and installation time.

At first glance, a custom penthouse may have a greater first cost than conventional systems, however they present a lower installed cost as the are built off-site as a modular unit. This makes them a cost effective choice for new buildings and retrofits.

Space Optimization

The compact design of custom modular air handlers allows for efficient use of space. Installed on rooftops, they free up valuable indoor space for other uses. Additionally, their custom nature means they can be designed to fit specific building needs, offering flexibility in configuration.

Scalability and Flexibility

One of the significant advantages of custom penthouse air handlers is their scalability. Their customized modular design allows for easy expansion and modification, making them adaptable to different building types and sizes. This flexibility ensures that the system can grow with the building’s needs and can accommodate future technological advancements.

Reducing On-Site Labor Requirements

An additional benefit to Custom Penthouse AHUs are the low labor requirements. During the installation process customers will see less mechanical and pipefitting time. With standard air handling units the process of piping and field wiring takes up a large portion of the installation process. This typically takes weeks per unit. With a custom unit that is completed off-site as a modular system, this process is much shorter ultimately ending in time and cost savings on the project.

Complete Integrated System

Custom Penthouse AHUs incorporate complete piping and electrical systems reducing the amount of required on-site labor. This reduces on-site labor time and cost to the job site. It is typical to install steam generators, pumps, VFD’s, controls, piping and more prior to on-site delivery.

Custom Penthouse Air Handlers

Enhanced Maintenance and Serviceability

Maintenance is more straightforward with customized modular designs, as components are easily accessible. This ease of maintenance reduces system downtime and ensures that the air handler operates efficiently. Innovative features in these systems further aid in maintenance and servicing, enhancing overall reliability.

Improved Indoor Air Quality

Indoor air quality is crucial for the health and comfort of building occupants. Penthouse air handlers use advanced filtration systems to remove contaminants and allergens from the air. They also offer precise humidity control, which is essential for maintaining a comfortable indoor environment. Improved indoor air quality has been documented in buildings that have switched to these systems, contributing to the well-being of occupants.

Enhanced Energy Efficiency

Custom air handlers are designed to maximize energy savings. With advanced control systems, they can optimize energy use, reducing overall consumption. For instance, a case study revealed that a commercial building reduced its energy costs by 20% after installing a custom modular penthouse air handler. Custom penthouse air handlers that have low leakage (.5% or less) also reduce costs savings for the customer. These systems adjust to real-time demands, ensuring that energy is used efficiently without wastage.

Conclusion

At Flex Air, we build on the decades-long legacy of Miller Industries to reinvent traditional construction with innovative HVAC solutions. Our modular penthouse air handlers offer enhanced space optimization, improved indoor air quality, and reduced installation costs.

Hospital - Miller Industries

By choosing Flex Air, you benefit from our precise manufacturing process and engineering solutions that minimize onsite space requirements while maximizing building operations and owner savings. Consider Flex Air for your next HVAC project to experience these advantages firsthand.

FAQs

What is a custom AHU?

A Custom AHU is an air handling unit composed of multiple sections or modules, allowing for easy expansion, reconfiguration, and integration with existing systems. These systems often integrate piping, controls, and electrical systems for a complete system.

This flexibility makes them highly adaptable to changing requirements.

What is the purpose of an air handling unit?

An air handling unit’s purpose is to condition and circulate air within a building, ensuring proper ventilation, temperature control, and air quality.

How do modular air handlers improve energy efficiency?

Modular air handlers improve energy efficiency through advanced control systems that optimize energy use in real-time, ensuring minimal wastage and maximum efficiency.

What are the installation costs associated with custom Penthouse Air Handlers?

Installation costs for modular air handlers are typically lower than traditional systems due to prefabrication, which reduces labor and installation time by up to 30%.

How do these systems contribute to better indoor air quality?

These systems contribute to better indoor air quality through advanced filtration and precise humidity control, removing contaminants and maintaining a comfortable environment.

What is the difference between AHU and HVAC?

AHU (Air Handling Unit) is a component within an HVAC (Heating, Ventilation, and Air Conditioning) system. While HVAC refers to the entire system responsible for climate control, an AHU specifically handles air circulation and conditioning.

By understanding these benefits and addressing common questions, you can make informed decisions about integrating modular penthouse air handlers into your building projects.